93.3k views
5 votes
1 A long, uninsulated steam line with a diameter of 100 mm and a surface emissivity of 0.8 transports steam at 150°C and is exposed to atmospheric air and large surroundings at an equivalent temperature of 20°C. (a) Calculate the rate of heat loss per unit length for a calm day. (b) Calculate the rate of heat loss on a breezy day when the wind speed is 8 m/s. (c) For the conditions of part (a), calculate the rate of heat loss with a 20-mm-thick layer of insulation (k = 0.08 W/m ⋅ K). Would the heat loss change significantly with an appreciable wind speed?

User Bltxd
by
3.5k points

1 Answer

0 votes

Answer:

a) q' = 351.22 W/m

b) q'_total = 1845.56 W / m

c) q'_loss = 254.12 W/m

Step-by-step explanation:

Given:-

- The diameter of the steam line, d = 100 mm

- The surface emissivity of steam line, ε = 0.8

- The temperature of the steam, Th = 150°C

- The ambient air temperature, T∞ = 20°C

Find:-

(a) Calculate the rate of heat loss per unit length for a calm day.

Solution:-

- Assuming a calm day the heat loss per unit length from the steam line ( q ' ) is only due to the net radiation of the heat from the steam line to the surroundings.

- We will assume that the thickness "t" of the pipe is significantly small and temperature gradients in the wall thickness are negligible. Hence, the temperature of the outside surface Ts = Th = 150°C.

- The net heat loss per unit length due to radiation is given by:

q' = ε*σ*( π*d )* [ Ts^4 - T∞^4 ]

Where,

σ: the stefan boltzmann constant = 5.6703 10-8 (W/m2K4)

Ts: The absolute pipe surface temperature = 150 + 273 = 423 K

T∞:The absolute ambient air temperature = 20 + 273 = 293 K

Therefore,

q' = 0.8*(5.6703 10-8)*( π*0.1 )* [ 423^4 - 293^4 ]

q' = (1.4251*10^-8)* [ 24645536240 ]

q' = 351.22 W / m ... Answer

Find:-

(b) Calculate the rate of heat loss on a breezy day when the wind speed is 8 m/s.

Solution:-

- We have an added heat loss due to the convection current of air with free stream velocity of U∞ = 8 m/s.

- We will first evaluate the following properties of air at T∞ = 20°C = 293 K

Kinematic viscosity ( v ) = 1.5111*10^-5 m^2/s

Thermal conductivity ( k ) = 0.025596

Prandtl number ( Pr ) = 0.71559

- Determine the flow conditions by evaluating the Reynold's number:

Re = U∞*d / v

= ( 8 ) * ( 0.1 ) / ( 1.5111*10^-5 )

= 52941.56574 ... ( Turbulent conditions )

- We will use Churchill - Bernstein equation to determine the surface averaged Nusselt number ( Nu_D ):


Nu_D = 0.3 + (0.62*Re_D^(1)/(2)*Pr^(1)/(3) )/([ 1 + ((0.4)/(Pr))^(2)/(3) ]^(1)/(4) )*[ 1 + ((Re_D)/(282,000))^(5)/(8) ]^(4)/(5) \\\\Nu_D = 0.3 + (0.62*(52941.56574)^(1)/(2)*(0.71559)^(1)/(3) )/([ 1 + ((0.4)/(0.71559))^(2)/(3) ]^(1)/(4) )*[ 1 + ((52941.56574)/(282,000))^(5)/(8) ]^(4)/(5) \\\\


Nu_D = 0.3 + (127.59828 )/( 1.13824 )*1.27251 = 142.95013

- The averaged heat transfer coefficient ( h ) for the flow of air would be:


h = Nu_D*(k)/(d) \\\\h = 143*(0.025596)/(0.1) \\\\h = 36.58951 W/m^2K

- The heat loss per unit length due to convection heat transfer is given by:

q'_convec = h*( π*d )* [ Ts - T∞ ]

q'_convec = 36.58951*( π*0.1 )* [ 150 - 20 ]

q'_convec = 11.49493* 130

q'_convec = 1494.3409 W / m

- The total heat loss per unit length ( q'_total ) owes to both radiation heat loss calculated in part a and convection heat loss ( q_convec ):

q'_total = q_a + q_convec

q'_total = 351.22 + 1494.34009

q'_total = 1845.56 W / m ... Answer

Find:-

For the conditions of part (a), calculate the rate of heat loss with a 20-mm-thick layer of insulation (k = 0.08 W/m ⋅ K)

Solution:-

- To reduce the heat loss from steam line an insulation is wrapped around the line which contains a proportion of lost heat within.

- A material with thermal conductivity ( km = 0.08 W/m.K of thickness t = 20 mm ) was wrapped along the steam line.

- The heat loss through the lamination would be due to conduction " q'_t " and radiation " q_rad":


q'_t = 2*\pi*k (T_h - T_o)/(Ln ( (r_2)/(r_1) ))

q' = ε*σ*( π*( d + 2t) )* [ Ts^4 - T∞^4 ]

Where,

T_o = T∞ = 20°C

T_s = Film temperature = ( Th + T∞ ) / 2 = ( 150 + 20 ) / 2 = 85°C

r_2 = d/2 + t = 0.1 / 2 + 0.02 = 0.07 m

r_1 = d/2 = 0.1 / 2 = 0.05 m

- The heat loss per unit length would be:

q'_loss = q'_rad - q'_cond

- Compute the individual heat losses:


q'_t = 2*\pi*0.08 (150 - 85)/(Ln ( (0.07)/(0.05) ))\\\\q'_t = 0.50265* (65)/(0.33647)\\\\q'_t = 97.10 W/m

Therefore,

q'_loss = 351.22 - 97.10

q'_loss = 254.12 W / m .... Answer

- If the wind speed is appreciable the heat loss ( q'_loss ) would increase and the insulation would become ineffective.

User Geochanto
by
2.7k points