158k views
0 votes
Sandy is asked to produce 250 squidgets an hour. It takes 30 minutes to receive the necessary materials from the previous workstation. Each output container holds 25 squidgets. The factory currently works with a safety factor of 10%. How many kanbans should be circulated between Sandy's process and the previous operations?

User Sahira
by
5.0k points

2 Answers

5 votes

Final answer:

To determine the number of kanbans that should be circulated between Sandy's process and the previous operations, we need to consider the production rate, the time it takes to receive materials, the container size, and the safety factor. The final number of kanbans should be 11.

Step-by-step explanation:

To determine the number of kanbans that should be circulated between Sandy's process and the previous operations, we need to consider the production rate, the time it takes to receive materials, the container size, and the safety factor.

First, we need to calculate the output rate per hour. If Sandy is producing 250 squidgets an hour, and each container holds 25 squidgets, then the output rate is 250/25 = 10 containers per hour.

Next, we need to consider the time it takes to receive materials. If it takes 30 minutes to receive materials, we need to account for that time. Therefore, the production rate considering the materials delay is reduced to 10 containers per 0.5 hours.

Finally, we need to include the safety factor. A safety factor of 10% means we need to have extra kanbans in circulation to account for unexpected delays or issues. Thus, the final number of kanbans should be 10 + (10 x 0.1) = 11.

User JEricaM
by
5.1k points
7 votes

Answer:

360

Step-by-step explanation:

Kanban is a method that is used to mange workflow in order to assist in visualizing the work and maximize the efficiency of a workers as well as making the workers agile.

The formula for calculating the number of Kanban is given as follows:

Number of Kanban = (Dd × LT × (1 + SS)) ÷ QC .................. (1)

DD = Daily required production level = 250

LT = Lead Time (in minutes) = 30

SS = Safety Stock = 20% = 0.2

QC = Number of squidgets in a container = 25

Substituting the values above into equation (1), we have:

Number of Kanban = (250 × 30 × (1 + 0.2)) ÷ 25

= (250 × 30 × 1.2) ÷ 25

= 9,000 ÷ 25

= 360

Therefore, the number of kanbans to be circulated between Sandy's process and the previous operations is 360.

User Hagemann
by
5.1k points