To calculate the upper and lower control limits (UCL and LCL) for the control chart, we'll use the three-sigma control limits approach. In this method, the control limits are determined based on the mean and standard deviation of the sample data.
First, we need to calculate the mean (X-bar) and standard deviation (sigma) for the given sample data.
Step 1: Calculate the mean (X-bar):
X-bar = (Sum of all sample defects) / (Number of samples)
X-bar = (6 + 1 + 7 + 6 + 11 + 2 + 4 + 7 + 6 + 1 + 3 + 7 + 8 + 5 + 10) / 15
X-bar = 95 / 15
X-bar = 6.3333 (rounded to four decimal places)
Step 2: Calculate the standard deviation (sigma):
Using the formula for sample standard deviation:
sigma = sqrt([(Sum of (Xi - X-bar)^2) / (n - 1)])
Calculating the sum of (Xi - X-bar)^2:
[
+
+
+
+
+
+ (4 - 6.3333)^2 + (7 - 6.3333)^2 + (6 - 6.3333)^2 + (1 - 6.3333)^2 + (3 - 6.3333)^2 + (7 - 6.3333)^2 + (8 - 6.3333)^2 + (5 - 6.3333)^2 + (10 - 6.3333)^2] = 111.4667
sigma = sqrt(111.4667 ÷ (15 - 1))
sigma = sqrt(7.4311)
sigma = 2.7272 (rounded to four decimal places)
Step 3: Calculate the UCL and LCL:
UCL = X-bar + (3 × sigma)
LCL = X-bar - (3 ×sigma)
UCL = 6.3333 + (3 × 2.7272)
UCL = 6.3333 + 8.1816
UCL = 14.5149 (rounded to four decimal places)
LCL = 6.3333 - (3 × 2.7272)
LCL = 6.3333 - 8.1816
LCL = -1.8483 (rounded to four decimal places)
Therefore, the upper control limit (UCL) is approximately 14.5149, and the lower control limit (LCL) is approximately -1.8483. However, since the LCL should not be negative in this case, we can consider it as 0.
The UCL equals 14.5149 and the LCL equals 0.