Final answer:
The maximum diameter of the hole that can be punched through the 5 mm thick aluminum plate is approximately 12.2 mm.
Step-by-step explanation:
To determine the maximum diameter of the hole that can be punched through the 5 mm thick aluminum plate, we need to consider the ultimate shearing strength of aluminum and the safe compressive strength of the punch.
Ultimate shearing strength is the maximum stress a material can withstand before it fractures. In this case, the ultimate shearing strength of aluminum is 120 MPa.
Safe compressive strength is the maximum stress a material can withstand before it deforms. For the punch, the safe compressive strength is 80 MPa.
Given that the plate thickness is 5 mm, the maximum diameter that can be punched can be calculated using the formula:
d = 2 * t * (√(ultimate shearing strength / safe compressive strength))
Substituting the values, we get:
d = 2 * 5 * (√(120 / 80))
= 2 * 5 * (√1.5)
≈ 2 * 5 * 1.22
≈ 12.2 mm
Therefore, the maximum diameter of the hole that can be punched is approximately 12.2 mm.