Final answer:
The total relevant costs to make 20,000 units at Cardinal Company are calculated by adding the direct materials, direct labor, variable manufacturing overhead, and the relevant portion of fixed manufacturing overhead, which amounts to $640,000.
Step-by-step explanation:
In deciding whether to make or buy the part, the total relevant costs to make the part at Cardinal Company must include only the costs that will be affected by the decision. These costs are the direct materials, direct labor, variable manufacturing overhead, and the portion of fixed manufacturing overhead that will not continue if production is halted. Since 60% of the fixed overhead will continue regardless of the decision, only 40% is relevant.
Direct materials: $4 per unit
Direct labor: $16 per unit
Variable manufacturing overhead: $8 per unit
Relevant portion of fixed manufacturing overhead: ($10 per unit * 40%) = $4 per unit
The total relevant costs to make one unit are: $4 + $16 + $8 + $4 = $32 per unit. For 20,000 units, this equates to $32 * 20,000 = $640,000.