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Which one of the following gases does not produce a spray arc transfer with the GMAW process?

a) 80% Argon/20% CO₂
b) 100% Argon
c) 98% Argon/2% Oxygen
d) Helium-rich gases
e) 100% CO₂

1 Answer

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Final answer:

In the Gas Metal Arc Welding (GMAW) process, 100% Argon does not typically produce a spray arc transfer because Argon is a noble gas with low reactivity that's not effective on its own for this transfer type when used with steel.

Step-by-step explanation:

The student asked which of the following gases does not produce a spray arc transfer with the GMAW (Gas Metal Arc Welding) process. A spray arc transfer is a mode of metal transfer in GMAW where small droplets of molten metal are sprayed across the arc from the electrode to the workpiece. In the choices provided, 100% Argon (option b) is the gas that does not typically produce a spray arc transfer. This is because Argon is a noble gas with low reactivity and does not facilitate the transfer type effectively on its own when used with steel. Gases like 80% Argon/20% CO₂, 98% Argon/2% Oxygen, and Helium-rich gases allow for spray arc transfer due to their mixed properties which enhance the arc characteristics. However, pure CO₂ (100% CO₂) can also be unstable for spray transfer because it produces a great deal of spatter and tends to create a globular transfer instead.

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