Direct materials, labor, and variable overhead show favorable variances, contributing to an overall favorable production cost variance. Despite this, a significant unfavorable total production cost variance highlights potential cost overruns requiring investigation and corrective actions. Actual profit is £298,000 lower than the budgeted £250,000.
To calculate the variances, let's start with the direct materials, direct labor, and variable production overhead variances:
1. Direct Materials Variance:
- Actual cost: £528,000
- Standard cost: £10 × 240,000 meters = £2,400,000
- Variance: £2,400,000 - £528,000 = £1,872,000 (Favorable)
2. Direct Labor Variance:
- Actual cost: £1,375,000
- Standard cost: £20 × 250,000 hours = £5,000,000
- Variance: £5,000,000 - £1,375,000 = £3,625,000 (Favorable)
3. Variable Production Overhead Variance:
- Actual cost: £245,000
- Standard cost: £5 × 250,000 hours = £1,250,000
- Variance: £1,250,000 - £245,000 = £1,005,000 (Favorable)
Now, calculate the total production cost variance:
- Total Actual Cost: £2,798,000
- Total Standard Cost: £10 (Direct materials) + £20 (Direct labor) + £5 (Variable overhead) = £35
- Budgeted production: 40,000 units
- Total Standard Cost: £35 × 40,000 units = £1,400,000
4. Total Production Cost Variance:
- Variance: £1,400,000 - £2,798,000 = £1,398,000 (Unfavorable)
Now, prepare an operating statement reconciling budgeted and actual results:
- Actual Sales: £2,250,000
- Budgeted Profit: £5 × 50,000 units = £250,000
- Actual Profit: £250,000 - £548,000 (Loss) = £(298,000)
Reconciliation Operating Statement:
- Actual Sales: £2,250,000
- Actual Production Cost: £2,798,000
- Actual Profit/Loss: £(298,000)
Recommendations:
- Investigate the favorable variances in direct materials, direct labor, and variable overhead to understand the reasons for efficiency.
- Analyze the unfavorable total production cost variance to identify areas of cost overruns and take corrective actions.
- Consider a review of the budgeted production quantity to align with actual demand and reduce excess costs.