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Galvanized Steel undergoes several processes before being lowered into a molten zinc bath. One is cleaning the steel with an acidic solution to remove mill scale.

After some more research I found that hydrochloric acid is the most popular choice, because it is so strong and therefore fast.

What I want to know is, can any acid theoretically serve the exact same purpose? And then, how to calculate how much longer it would take to achieve the desired effect.

Believe it or not, the most interesting acid that I'm interested in right now is acetic acid (vinegar). This is because I have seen many videos demonstrating that rust can be removed by soaking the iron in tub of vinegar (and sometimes salt). So I am guessing that it can also remove mill scale.

How would I calculate the time needed from a chemical equation?

User Feulgen
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Final answer:

Other acids like acetic acid may be used to remove mill scale from steel instead of hydrochloric acid, but they will be less efficient and require complex kinetics to calculate the time needed.

Step-by-step explanation:

While hydrochloric acid is commonly used to clean steel due to its strength and efficiency, other acids like acetic acid (found in vinegar) can potentially be used to remove rust or mill scale. However, weaker acids may take longer and be less efficient.

Calculating the exact time needed to achieve the same result as hydrochloric acid would require complex kinetics studies, which take into account the concentration of the acid, temperature, and specific reaction rates for the acid with the mill scale.

The chemical equation for removing rust with acetic acid would likely be less straightforward and slower than with hydrochloric acid, which has a vigorous reaction with iron that produces aqueous iron chloride and hydrogen gas.

Galvanized steel benefits from zinc plating as a form of prophylactic protection to prevent corrosion, a method different from acid cleaning but also vital for the durability of the metal.

Factors like environmental conditions and the method of application also play crucial roles in corrosion protection strategies.

User Dmytro Vasin
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