208k views
4 votes
When calculating useful tool life, is there a linear relationship between cutting speed and tool life?

User Gokul N K
by
7.9k points

1 Answer

5 votes

Final answer:

The relationship between cutting speed and tool life is not linear. It's often represented by the Taylor's Tool Life equation, indicating an exponential decrease in tool life with increased cutting speed, which may follow a complex curve such as a cubic function.

Step-by-step explanation:

Relationship Between Cutting Speed and Tool Life

When studying the relationship between cutting speed and tool life, it is critical to understand that the relationship is not linear. Many experiments and practical applications suggest that this relation can be represented by the Taylor's Tool Life equation, which generally states that the tool life decreases exponentially as the cutting speed increases. In machining, there's an observed trend where the tool life 'demonstrates the aspects covered in the previous paragraph: cutting in' at low speeds and experiencing a rapid decline in tool life at higher speeds, often 'maxing out (saturating)' beyond certain limits. The overall relationship is more complex than a simple linear function and often follows a curve, like a cubic function with an 'overall efficiency of 44% (blue curve)' as might be seen on a graph showing the performance of a specific cutting operation.

The short run production example involving tree cutting with a two-person crosscut saw, while illustrative for production concepts, does not mirror the complexities of machining and tool wear, as it's a manual process not directly correlated to cutting speed in the context of machine tools. Nevertheless, productivity in both scenarios can be measured in terms not only of the amount produced per hour but also other factors such as the quality of output, resource utilization, and cost efficiency.

User Jordan Medlock
by
8.4k points