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Ferro, Inc., an automobile manufacturing company, produces 150,000 units of steel wheels used in its automobiles each year. An outside supplier has offered to supply steel wheels for $35 each. The unit cost of manufacturing the steel wheels is:

Direct materials$13.00
Direct labor12.00
Variable overhead (power)11.00
Fixed overhead5.00
Total unit cost$41.00
Overhead is applied on the basis of machine hours; the steel wheels require 125,000 machine hours per year. Assuming that none of the fixed costs are avoidable, which of the following alternatives is most cost effective?

1 Answer

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Final answer:

Ferro, Inc. should purchase steel wheels from an outside supplier as it is more cost-effective compared to producing them internally.

Step-by-step explanation:

The question asks which alternative is most cost-effective for Ferro, Inc., an automobile manufacturing company, when it comes to producing steel wheels. The company currently produces 150,000 units of steel wheels each year at a unit cost of $41. An outside supplier has offered to supply steel wheels for $35 each. To determine the most cost-effective option, we need to compare the total cost of producing 150,000 units internally versus purchasing them from the outside supplier.

If Ferro, Inc. decides to produce the steel wheels internally, the total cost would be:

  • Direct materials: $13.00 x 150,000 = $1,950,000
  • Direct labor: $12.00 x 150,000 = $1,800,000
  • Variable overhead: $11.00 x 150,000 = $1,650,000
  • Fixed overhead: $5.00 x 150,000 = $750,000

Total cost = $1,950,000 + $1,800,000 + $1,650,000 + $750,000 = $6,150,000

If Ferro, Inc. decides to purchase the steel wheels from the outside supplier, the total cost would be:

Purchase cost = $35 x 150,000 = $5,250,000

Comparing the total costs, we can see that it is more cost-effective for Ferro, Inc. to purchase the steel wheels from the outside supplier ($5,250,000) rather than producing them internally ($6,150,000). Therefore, the company should choose the alternative of purchasing steel wheels from the outside supplier.

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