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How can two machines appear identical and yet not have the same actual mechanical advantage

User Rioualen
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There are many factors which contributes as to how a machine will be processing the input energy and convert it to output energy. Even with identical mechanism, these factors will have major effect on the output. Some factors are deflection, friction and wear. Some system maybe exposed to poor lubrication than the other which'll produce more friction and wear thus lower mechanical advantage.
User Techie Joe
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