A. We want to know the length of the crease. Let x represent that length. In the picture below, that is segment AD. If t represent m∠EAD, then ED = CD = x*sin(t). Of course DF = 12 -ED.
m∠CDF = m∠CAE = 2t
Putting these relationships together, we have
.. DF/CD = cos(2t) = (12-x*sin(t))/(x*sin(t))
Solving for x, we get
.. x*sin(t)*cos(2t) = 12 -x*sin(t)
.. x*sin(t)*(1 +cos(2t)) = 12
.. x = 12/(sin(t)*(1 +cos(2t))
.. x = 6/(sin(t)*cos(t)^2)
For t = 30°, x = 6/(3/8) = 16
For a 30° angle, the length of the crease in 16 inches.
B. From above,
.. crease length = (6 inches)/(sin(t)*cos(t)^2)
C. Using a graphing calculator, we can find the angle that makes the crease length a minimum. See the second figure. It is about 35.264°.
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An exact solution using derivatives gives arcsin(1/√3) ≈ 35.264390°.